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Film Extrusion Quality Programme

Plastic & Polymer · 2024

Resin-to-laminate testing programme covering incoming polymer, extruded film and finished pouch seals.

Client

Flexible packaging converter

Location

Ghaziabad, Uttar Pradesh

Contract Value

6 instruments

Completed

2024

Scope of work

  • Melt Flow Index Tester
  • Tensile Testing Machine
  • Heat Seal Tester
  • COF Tester
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The challenge

Seal failures in finished pouches could not be traced back — resin lots, extrusion settings and sealing parameters were all being changed at once.

Our approach

We installed MFI testing at resin intake, tensile and COF testing on film, and heat seal testing on the pouch, then linked all three to one batch record.

The outcome

Seal integrity issues are now isolated to a single process step within a shift instead of a week.

Film Extrusion Quality Programme site photograph 1
Film Extrusion Quality Programme site photograph 2
Film Extrusion Quality Programme site photograph 3

Next step

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